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We Develop & Manufacture Batters and Breadings For Frozen Food Processors

Here to Help

Please contact us today if you want help with your frozen food products or processes.

Frozen Food Batters and Breadings Experts

We develop premium batters and breadings that are innovative and relevant to market trends. Our offering includes a wide range of coated frozen food favorites including chicken nuggets, tenders, patties, French fries, and a wide variety of processed frozen foods.

Our team has built multiple frozen food production lines, giving us an exceptional understanding of the inherent challenges and practical strategies, in developing and implementing production lines for coated frozen food products.

We work to help businesses improve production efficiencies, labor processes, lower costs and ultimately adding value to the bottom line. We commonly solve problems related to the manufacturing process, the supply chain optimization, cost minimization and profit maximization. We do this by engaging and consulting with clients, through interactive listening, to identify issues and build custom solutions.

In a world of adulterated ingredients and product recalls, we believe integrity and food safety are top priorities. As an SQF Level II facility, we require our suppliers go through a rigorous approval process.  This process demands all products to have finished product microbiological and pathogen testing. We also tailor our program to meet the ever-demanding needs of our customers.

 

Case Studies

Problem

Adhesion

Some frozen food processors have problems with the coating falling off when the end user cooks the final product.

Solution

Ingredients, Moisture… Just Right

Lack of adhesion is caused by many factors, pre-cooking, during cooking and post-cooking.

Pre-cooking, represents all the activities that must occur to ensure the coating system adheres to the substrate.  One needs to pay attention to criteria such as batter viscosity, product tempering, use of the right ingredients (starches, gums, flours), and equipment type.

Adhesion during cooking is assessed through the interaction between the substrate, the cooking medium, and the coating system.  This is the most immediate reflector of the appropriateness of the coating system. Changes can be made during this stage to minimize customer dissatisfaction.

Post-cooking adhesion issues will result in poor organoleptic attributes that will ultimately translate to a poor customer experience.

At IDAN we strive to identifying root-cause issues, and steps to minimizing them throughout the process, and providing the best cost-quality solution available.

 

Problem

Insufficient Food Safety Plan

Product recalls, foodborne illness and evolving food safety regulations are an everyday concern for the modern-day food manufacturer.

Solution

Food Safety / Quality Assurance

We stay ahead of the curve regarding federal food safety regulations to ensure our clients do not fall victim to these issues.

Our commitment to improving our SQF Level II food safety programs (including our supplier verification program, our internal risk assessments and our allergen control program) keeps your company up to date with the ever-changing rules and regulations of the food safety regulations that matter to you.

 

We Help Frozen Food Processors with Better Batters and Breadings

Backed by over 30 years of experience providing batters and breadings to frozen food processors, we have the experience and capability to help you with finding the exact batter/breading system for your frozen food process.

With our expertise in food science and manufacturing, we understand the importance of deadlines, cost savings, and delivering the highest quality final product. These are all common problems we solve for customers on a regular basis.

Food safety is our top priority. All of our products are manufactured in our SQF (Safe Quality Food) Level II certified facility. Our extensive network of suppliers/distributors gives us the flexibility to create the products that help you push your business where you want and to deliver what you need.

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